Rotating Equipment Engg

Vidhu Gairola | Director | RESCO

What is Rotating Equipment Engg?

Rotating Equipment Engg is a great Career option. One should first understand What a Career in Rotating Equipment Engg entails before investing time and effort to figure out How to start a Career in Rotating Equipment Engg. The most authoritative source of information on Rotating Equipment Engg is someone with real experience in it.

Director Vidhu Gairola has 33 years of professional experience in Rotating Equipment Engg. Director Vidhu Gairola defines Rotating Equipment Engg as:

Rotating Equipment consists of pumps, compressors, turbines and accessories related to them. The study of maintenance, increasing efficiency, reliability and their working hours comes under Rotating Equipment Engineering. Few of the universities have started the professional degree for this course.

How Director Vidhu Gairola got into Rotating Equipment Engg?

I have 40+ years of experience in rotating equipment and I have participated in selection of pumps for Alaskan Pipeline Project. I have also provided a working solution to the Central Coolant Filtration System at General Motors, which had been a major obstacle in keeping the system operating optimally.

Director Vidhu Gairola's Talk on Rotating Equipment Engg

The Journey of a Rotating Coupon Engineer: Insights from Veedu Gairola's 40 Years of Expertise Veedu Gairola, a seasoned professional with over 40 years of experience in Rotating Coupon Engineering, presents a wealth of knowledge and insights into this fascinating field. His career spans significant projects like the Alaskan Pipeline and key roles in maintenance engineering for companies like General Motors and in Saudi Arabia's MTBE plant. This article explores the essence of Rotating Coupon Engineering through Veedu's experiences, detailing his educational background, the essential skills required, the positives and challenges of the profession, and what a typical day looks like in this pivotal role. What Is Rotating Equipment Engineering? Rotating Equipment Engineering focuses on the maintenance, efficiency, and reliability of machines such as pumps, compressors, and turbines, collectively termed rotating coupons. Engineers in this field work to enhance the operational availability of these machines, ensuring they function optimally and remain reliable. This discipline involves not only technical knowledge about the machinery itself but also an understanding of the processes that govern how these machines interact with other components within various industrial settings. Education Physics A foundational understanding of Physics is crucial for anyone entering the Rotating Coupon Engineering field. Physics explores the principles of matter, energy, force, and motion—concepts that are directly applicable to the behavior of rotating machinery. For instance, principles like thermodynamics and material strength are essential as they relate to how rotating equipment absorbs and generates energy while operating efficiently in industrial environments. Chemistry Chemistry knowledge is also vital in Rotating Coupon Engineering, as it helps engineers understand the chemical interactions that occur within machines and their components. This includes how different substances react chemically, which is particularly relevant in processes like lubrication and the production of fuels in refineries. For example, understanding the chemical properties of materials can lead to improved performance and longevity of equipment. Maths Mathematics serves as an invaluable tool in engineering, used to quantify efforts and optimize performance. In the rotating equipment domain, maths is applied to calculate specifications and performance metrics, ensuring that each machine operates under ideal conditions. For engineers, the distinction lies in applying mathematical concepts to real-world applications rather than merely achieving numerical accuracy. Engineering Drawing Proficiency in engineering drawing is essential for Rotating Coupon Engineers, as it enables them to visualize layout plans and specifications for machinery installations. This skill aids in understanding the space and foundations required for machinery operation and maintenance, facilitating the successful commissioning of new equipment in processing environments. Bearing, Lubrication & Vibration Knowledge of bearings, lubrication, and vibration is critical for understanding how rotating equipment functions. Bearings enable smooth movement between surfaces, lubrication reduces friction, and vibration analysis serves as a diagnostic tool for detecting issues within machinery. For Veedu, grasping these concepts allows for more effective maintenance and troubleshooting strategies. Knowledge of Shaft Alignment Shaft alignment knowledge is indispensable, as misalignment can be a leading cause of equipment failure. Engineers must understand how to align machine components accurately to avoid issues that can lead to malfunctions. This knowledge base is crucial, as statistics show that a significant percentage of machinery failures stem from alignment-related problems. Knowledge of various tools A mastery of various mechanical tools, such as micrometers, dial gauges, and laser alignment tools, enhances an engineer's ability to perform precise adjustments and maintenance. Understanding how to utilize these tools effectively ensures that engineers can diagnose and rectify equipment issues promptly, maintaining high operational standards. Skills Communication Effective communication is essential for Rotating Coupon Engineers, as they must articulate technical specifications clearly and collaborate with various stakeholders, including suppliers, operators, and management. Whether preparing technical documentation or conveying complex ideas, strong verbal and written communication skills enable engineers to facilitate seamless operations. Logical & Analytical Skills Analytical skills are paramount for troubleshooting diverse operational problems. Veedu emphasizes the importance of these skills when assessing machinery performance and devising improvement strategies. Engineers frequently encounter challenges that require them to evaluate data, analyze root causes, and recommend solutions that enhance machine uptime and efficiency. Leadership Leadership skills are critical for maintaining effective team dynamics within engineering teams and working with plant personnel. A good engineer not only leads their team in technical tasks but also guides operators in optimizing performance and ensuring safety protocols. Effective interaction contributes to smoother operations and cultivates an atmosphere of mutual respect and collaboration. Positives Satisfaction One of the most rewarding aspects of a career in Rotating Coupon Engineering is the immense satisfaction derived from restoring malfunctioning machinery to operational status. Veedu recalls instances where his interventions resulted in significant productivity gains, reinforcing the fulfilling nature of this work. Seeing a machine come back to life underlines the significance of an engineer's role in an industrial setting. Personal Development Working in Rotating Coupon Engineering fosters personal growth through diverse interactions with various professionals at different organizational levels. Engineers develop their communication, negotiation, and technical skills as they interact with operators, managers, and equipment suppliers, enhancing their overall capabilities and career prospects. Challenging Profile This profession presents a continually evolving landscape of challenges, with each day presenting new problems to solve. Veedu enjoys the dynamic nature of the work, where critical-thinking and innovative solutions are often required. The variety keeps the role engaging and pushes engineers to stay updated on the latest technologies and methodologies. Challenges Odd Working Hours Rotating Coupon Engineers often face irregular working hours, including emergency calls to resolve urgent issues. Veedu notes that unplanned maintenance can lead to odd hours, demanding flexibility from engineers in balancing work and personal life. Avoiding Shortcuts One significant challenge is the temptation to take shortcuts during alignment or maintenance tasks. Veedu emphasizes that while shortcuts might offer short-term solutions, they can lead to long-term complications that hinder performance and reliability, reinforcing the importance of thorough and methodical approaches. Pressure from Customers Interfacing with production teams can be demanding as operations personnel often pressure engineers to prioritize quick fixes over comprehensive solutions. Balancing production needs with maintenance requirements is a delicate dance that requires exceptional negotiation skills and understanding. High Responsibility The high stakes associated with the machinery performance present a considerable responsibility. Veedu acknowledges that the repercussions of inefficient maintenance can lead to significant production losses, adding pressure to ensure that every operation is performed correctly and reliably. Image of not producing profits Maintenance engineering is sometimes viewed as a cost center rather than a profit generator, posing an additional challenge in advocating for necessary resources and support. Changing this perception requires clear communication of the long-term benefits and cost savings associated with proactive maintenance strategies. A Day Of Rotating Equipment Engineering A typical day for Veedu as a Rotating Coupon Engineer involves a mix of troubleshooting, collaboration, and training. Engineers respond to recurring issues in plants by providing long-term solutions that avoid repeated failures. Approximately 20-25% of each day is spent in meetings with manufacturers and colleagues to discuss challenges and share best practices. In addition, significant time is dedicated to coordinating maintenance standards, training personnel, and conducting site inspections. Keeping abreast of advancements in engineering methods ensures that the team applies the best practices in their operations. Documentation and ongoing training for both workers and managers form the backbone of effective maintenance practices in any plant. Reflecting on his journey, Veedu emphasizes the importance of Rotating Coupon Engineering in industrial settings. As machines form the backbone of production capabilities, maintenance engineers play a crucial role in ensuring their efficiency and reliability, impacting operational success and contributing to the overall industrial advancement.

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How to get into

Rotating Equipment Engg?

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Links for this Talk

Director Vidhu Gairola's LifePage:

[LifePage]
https://www.lifepage.in/page/vidhugairola

LifePage Career Talk on Rotating Equipment Engg

[Career]
https://www.lifepage.in/careers/rotating-equipment-engg

[Full Talk]
https://lifepage.app.link/20170204-0001

[Trailer]
https://www.youtube.com/watch?v=K5m6ixj-CyE

(Rotating Equipment Eng, Vidhu Gairola, RESCO, Maintenance Engineer, Research & Development Engineering, Production, Manufacturing, Machine Design, Production Engineering, Structural Engineering, Shaft Engineering)

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